Safety of Flight CH-47-01-02 |
01 13 030504Z FEB 01 OO PP UUUU AA ZYUW NO FROM :CDRAMCOM REDSTONE ARSENAL AL//AMSAM-SF-A// TO :AIG 8881 :AIG 9004 :AIG 7471 :AIG 12124 :CDRUSARDSG CANBERRA ACT AS//AMXIP-AS// :ARGENTINE AIR ATTACHE FMS WASHINGTON DC :EGYPT AF FMS CAIRO EG//ED/MA// :USOMC CAIRO EG//AV// :ODC ATHENS GR//ODCSA// :CHJUSMAGK SEOUL KOR//MKAR-AV// :ROK ARMY FMS PUSAN KOR//ALC-LSD-L// :CDR160THSOAR FT CAMPBELL KY//AOAV-SI// :CDRBGAD RICHMOND KY//SIOBG-GC// :USDAO RABAT MO//AF// :ODC THE HAGUE NL//AVIATION SAFETY// :RNLAF MATERIAL :RNLAF TACTICAL AIR FORCE :CDRUSASAC NEW CUMBERLAND PA//AMSAC-SALO-UK// :SINGAPORE AF FMS SINGAPORE SN :ODC SINGAPORE SN :ODC MADRID SP//ASM// :SPAIND ARMY FMS MADRID SP :AIT TAIPEI TW//TECH// :TAIWAN ARMY FMS TAIPEI TW :ROYAL THAI AF FMS BANGKOK TH//BANGSUE DEPOT// :ROYAL THAI ARMY FMS BANGKOK TH//DUSIT ORDANCE DEPOT// :CDRUSARDSG LONDON UK//AMXSN-UK-SE// :ODC LONDON UK INFO :FAA SOUTHWEST RGN HQ FORT WORTH TX//ASW-100// :CDRAMC ALEXANDRIA VA//AMCLG-OP-AVN/AMCSF-A/AMCRDA// XMT : ACCT : TEXT :UNCLAS SUBJECT - SAFETY OF FLIGHT MESSAGE, TECHNICAL, RCS CSGLD- 1860(R1), ALL H-47 SERIES AIRCRAFT, INSPECTION OF DROOP STOPS, CH-47-01-02 (TB 1-1520-240-20-136) NOTE THIS IS A SAFETY OF FLIGHT MESSAGE ISSUED IAW AR 95-1, CHAPTER 6, 1 SEP 97. THIS MESSAGE HAS NOT BEEN TRANSMITTED TO UNITS SUBORDINATE TO ADDRESSEES. ADDRESSEES SHALL IMMEDIATELY RETRANSMIT THIS MESSAGE TO ALL SUBORDINATE UNITS, ACTIVITIES OR ELEMENTS AFFECTED OR CONCERNED. THE RETRANSMITTAL SHALL REFERENCE THE MESSAGE. ACTION ADDRESSES WILL IMMEDIATELY VERIFY THIS TRANSMISSION TO CDR, AMCOM, ATTN: AMSAM-SF-A (SOF COMPLIANCE OFFICER). 1. PRIORITY CLASSIFICATION - NOTE IAW AR 95-1, PARA 6-6A, MACOM COMMANDERS MAY AUTHORIZE TEMPORARY EXCEPTION FROM SOF MESSAGE REQUIREMENTS. EXCEPTION MAY ONLY OCCUR WHEN COMBAT OPERATIONS OR MATTER OF LIFE OR DEATH IN CIVIL DISASTERS OR OTHER EMERGENCIES ARE SO URGENT THAT THEY OVERRIDE THE CONSEQUENCES OF CONTINUED AIRCRAFT OPERATION. A. AIRCRAFT IN USE - UPON RECEIPT OF THIS MESSAGE, MAKE THE FOLLOWING ENTRY ON THE DA FORM 2408-13-1. ENTER A RED HORIZONTAL DASH //-// STATUS SYMBOL WITH THE FOLLOWING STATEMENT: "INSPECT DROOP STOPS IAW CH-47-01-02, (TB 1-1520-240-20-136) PRIOR TO NEXT ENGINE START (ROTORS TURNING). "CLEAR THE RED HORIZONTAL DASH //-// ENTRY WHEN THE PROCEDURES IAW PARA 8 AND 9 ARE COMPLETED. THE AFFECTED AIRCRAFT SHALL BE INSPECTED PRIOR TO NEXT ENGINE START (ROTORS TURNING). COMMANDERS WHO ARE UNABLE TO COMPLY WITH THE REQUIREMENTS OF THIS MESSAGE WITHIN THE TIME FRAME SPECIFIED WILL UPGRADE THE AFFECTED AIRCRAFT STATUS SYMBOL TO A RED //X//. B. AIRCRAFT IN DEPOT MAINTENANCE - SAME AS PARA 1A. C. AIRCRAFT UNDERGOING MAINTENANCE - SAME AS PARA 1A. D. AIRCRAFT IN TRANSIT - (1) SURFACE/AIR SHIPMENT - SAME AS PARA 1A. (2) FERRY STATUS - (A) SAME AS PARA 1A. (B) BOEING COMPANY WILL INSPECT DD 250 AIRCRAFT PRIOR TO THOSE AIRCRAFT DEPARTING FOR FERRY TO FINAL DESTINATION. E. MAINTENANCE TRAINERS (CATEGORY A AND B) - SAME AS PARA 1A. F. COMPONENT/PARTS IN STOCK AT ALL LEVELS (DEPOT AND OTHERS) INCLUDING WAR RESERVES - UPON RECEIPT OF THIS MESSAGE, DEPOT AND MATERIEL ACTIVITY COMMANDERS WILL ENSURE THE MATERIAL CONDITION TAGS OF ALL ITEMS IN ALL CONDITION CODES LISTED IN PARAGRAPHS 6 AND 7 ARE ANNOTATED TO READ "CH-47-01-02 (TB 1-1520-240-20-136) INSPECTION OF DROOP STOPS, NOT COMPLIED WITH." (1) WHOLESALE STOCK - UPON RECEIPT OF THIS MESSAGE, DEPOT AND MATERIEL ACTIVITY COMMANDERS WILL ENSURE ALL SERVICEABLE ITEMS (CONDITION CODES //A//, //B//, //C//, //D//, AND //E//) LISTED IN PARAGRAPHS 6 AND 7 LOCATED IN WHOLESALE DEPOT STORAGE SHALL BE PLACED IN CONDITION CODE //J// AND TAGGED WITH A SUSPENDED TAG/LABEL - MATERIEL, DD FORM 1576/DD FORM 1576-1. DO NOT REMOVE ORIGINAL CONDITION TAGS. REPORT COMPLIANCE WITH THIS MESSAGE IAW PARAGRAPH 14D(1). (2) RETAIL STOCK - UPON RECEIPT OF THIS MESSAGE, COMMANDERS AND FACILITY MANAGERS MAINTAINING RETAIL STOCK AT INSTALLATION LEVEL AND BELOW SHALL CONTACT THE SUPPORTED AVIATION UNIT TO PERFORM THE PROCEDURES REQUIRED IAW PARAGRAPHS 8 AND 9 ON SUSPECT MATERIEL. REPORT COMPLIANCE WITH THIS MESSAGE IAW PARAGRAPH 14D(2). G. COMPONENTS/PARTS IN WORK (DEPOT LEVEL AND OTHERS) - DEPOT AND OTHER MAINTENANCE ACTIVITY COMMANDERS WILL ENSURE ITEMS LISTED IN PARAGRAPHS 6 AND 7 ARE NOT ISSUED UNTIL THEY ARE IN COMPLIANCE WITH THIS MESSAGE. 2. TASK/INSPECTION SUSPENSE DATE - COMPLETE THE INSPECTION IAW PARAGRAPH 8 PRIOR TO NEXT ENGINE START (ROTORS TURNING) BUT NLT 12 FEBRUARY 2001. 3. REPORTING COMPLIANCE SUSPENSE DATE - REPORT COMPLIANCE IAW PARA 14A NLT 12 FEBRUARY 2001. 4. SUMMARY OF PROBLEM - A. WHILE CONDUCTING AN ACCIDENT INVESTIGATION, INCORRECTLY INSTALLED DROOP STOPS WERE DISCOVERED. B. FOR MANPOWER/DOWNTIME AND FUNDING IMPACTS SEE PARA 12. C. THE PURPOSE OF THIS MESSAGE IS TO PERFORM A ONE TIME INSPECTION FOR PROPER INSTALLATION OF DROOP STOPS. AIRCRAFT WITH ALL DROOP STOPS INSTALLED CORRECTLY WILL BE CLEARED FOR ENGINE STARTS (ROTORS TURNING) AND SUBSEQUENT FLIGHT. AIRCRAFT WITH ANY IMPROPERLY INSTALLED DROOP STOPS WILL REMAIN GROUNDED UNTIL FURTHER GUIDANCE IS PROVIDED IN A FOLLOW-ON SOF MESSAGE. 5. END ITEMS TO BE INSPECTED - ALL CH-47D AND MH-47D/E AIRCRAFT. 6. ASSEMBLY COMPONENTS TO BE INSPECTED - NOMENCLATURE PART NO. NSN ROTOR HEAD 145R2003- ALL N/A. ROTOR HEAD 145R2004 - ALL N/A. 7. PARTS TO BE INSPECTED - NOMENCLATURE PART NO. NSN DROOP STOP, FWD 114R2063-7 1615-00-967-9759 DROOP STOP, AFT 114R2087-3 1615-01-199-1785 8. INSPECTION PROCEDURES - A. PREPARE AIRCRAFT FOR SAFE GROUND MAINTENANCE. B. PERFORM VISUAL INSPECTION OF THE THREE FORWARD DROOP STOPS PART NUMBER 114R2063-7. THIS STOP HAS ONE CHAMFERED EDGE ALONG ITS LENGTH. IF THIS CHAMFERED EDGE IS INSTALLED TOWARDS THE RADIUS OF THE PITCH SHAFT'S DROOP STOP BOSS, THE INSTALLATION IS CORRECT. C. PERFORM VISUAL INSPECTION OF THE THREE AFT DROOP STOPS PART NUMBER 114R2087-3 FOR THE FOLLOWING: (1) THIS STOP SHALL HAVE A TOTAL OF FOUR HOLES. 2 FOR DROOP STOP INSTALLATION AND 2 HOLES ARE FOR DROOP STOP SHROUD SHIELD INSTALLATION WHICH ARE LOCATED JUST OUTBOARD OF THE DROOP STOP BOLT HOLES. SHROUD MAY OR MAY NOT BE INSTALLED. NOTE THE AFT DROOP STOP HAS TWO CHAMFERED EDGES BUT HAS ONLY ONE ON THE SIDE WITH BOLT HOLES. (2) IF A CHAMFERED EDGED IS INSTALLED FACING THE RADIUS OF THE PITCH SHAFT'S DROOP STOP BOSS, THE INSTALLATION IS CORRECT. 9. CORRECTION PROCEDURES A. AIRCRAFT WHICH HAVE ALL DROOP STOPS INSTALLED CORRECTLY: AIRCRAFT MAY PERFORM ENGINE STARTS (ROTORS TURNING) AND ARE CLEARED FOR SUBSEQUENT FLIGHT COMPLIANCE WITH THIS MESSAGE SHALL BE NOTED. B. IF AN AIRCRAFT HAS ONE OR MORE INCORRECTLY INSTALLED DROOP STOPS, CHANGE THE AIRCRAFT CONDITION STATUS SYMBOL TO A RED //X// AND ENTER THE FOLLOWING STATEMENT ON THE DA FORM 2408- 13-1: "AIRCRAFT GROUNDED IAW SOF CH-47-01-02 FOR IMPROPERLY INSTALLED DROOP STOP(S)." DO NOT PERFORM ENGINE STARTS (ROTORS TURNING) ON AIRCRAFT WITH INCORRECTLY INSTALLED DROOP STOP(S) ADDITIONAL INFORMATION WILL BE FORTHCOMING IN A FOLLOW-UP MESSAGE. 10. SUPPLY/PARTS AND DISPOSITION - N/A. 11. SPECIAL TOOLS AND FIXTURES REQUIRED - N/A. 12. APPLICATION - CATEGORY OF MAINTENANCE - AVUM . AIRCRAFT DOWNTIME WILL BE CHARGED TO AVUM MAINTENANCE. REPORT AIRCRAFT NON-MISSION CAPABLE MAINTENANCE (NMCM) WHILE UNDERGOING INSPECTION AND CORRECTION IAW THIS MESSAGE. B. ESTIMATED TIME REQUIRED: (1) TOTAL OF 1 MAN-HOURS USING 1 PERSON. (2) TOTAL OF 1 HOURS DOWNTIME FOR ONE END ITEM. C. ESTIMATED COST IMPACT TO THE FIELD - N/A. D. TB/MWOS TO BE APPLIED PRIOR TO OR CONCURRENTLY WITH THIS INSPECTION - N/A. E. PUBLICATIONS WHICH REQUIRE CHANGE AS A RESULT OF THIS INSPECTION - N/A. 13. REFERENCES - A. DA PAM 738-751. B. TM 55-1520-240-23&P. 14. RECORDING AND REPORTING REQUIREMENTS - A. REPORTING COMPLIANCE SUSPENSE DATE (AIRCRAFT) - UPON ENTERING REQUIREMENTS OF THIS MESSAGE ON DA FORM 2408-13-1 ON ALL SUBJECT MDS AIRCRAFT, COMMANDERS WILL FORWARD A PRIORITY MESSAGE, DATAFAX OR E-MAIL TO CDR, AMCOM, ATTN: AMSAM-SF-A (SOF COMPLIANCE OFFICER), REDSTONE ARSENAL, AL 35898-5000, IAW AR 95-1. DATAFAX NUMBER IS DSN 897-2111 OR (256) 313-2111. E-MAIL ADDRESS IS SAFEADM@REDSTONE.ARMY.MIL. THE REPORT WILL CITE THIS MESSAGE AND TB NUMBER, DATE OF ENTRY IN DA FORM 2408-13-1, THE AIRCRAFT MISSION DESIGN SERIES AND SERIAL NUMBERS OF AIRCRAFT IN NUMERICAL ORDER. B. TASK/INSPECTION REPORTING SUSPENSE DATE (AIRCRAFT) - COMMANDERS WILL FORWARD A PRIORITY MESSAGE TO: THE TECHNICAL POC LISTED AT PARA 16A OF THIS MESSAGE THE REPORT WILL CITE THIS MESSAGE NUMBER, DATE OF INSPECTION, AIRCRAFT SERIAL NUMBER, AIRCRAFT AND COMPONENT HOURS, AND RESULTS OF THE INSPECTION. INSPECTION AND REPORTS WILL BE COMPLETED NLT 14 FEBRUARY 2001 C. REPORTING MESSAGE RECEIPT (SPARES) - (1) MATERIAL IN WHOLESALE DEPOT STORAGE - N/A. (2) MATERIAL IN RETAIL STORAGE - N/A. D. TASK/INSPECTION REPORTING SUSPENSE DATE (SPARES). (1) MATERIAL IN WHOLESALE DEPOT STORAGE - DEPOT AND MATERIEL ACTIVITY COMMANDERS WILL REPORT COMPLIANCE WITH THIS MESSAGE TO THE LOGISTICAL POINT OF CONTACT (SPARES) LISTED IN PARAGRAPH 16B NLT 14 FEBRUARY 2001 ON DD FORM 1225. PROVIDE THE COST OF COMPLIANCE WITH THIS MESSAGE TO INCLUDE AN ESTIMATE OF THE COST REIMBURSABLE FUNDING REQUIRED TO MOVE SERVICEABLE ITEMS ON HAND LISTED IN PARAGRAPHS 6 AND 7 TO A WORK AREA, UNPACK THE MATERIAL, REPACK THE MATERIAL AFTER INSPECTION BY AMCOM INSPECTORS, AND TO RETURN THE MATERIAL TO STORAGE, AS APPROPRIATE. REPORT, BY ORIGINAL SERVICEABLE CONDITION CODE , THE QUANTITY OF MATERIAL PLACED IN CONDITION CODE //J//. REPORT BY E-MAIL OR DATAFAX AND PROVIDE LOCAL POINT OF CONTACT. (2) MATERIAL IN RETAIL STORAGE - COMMANDERS AND FACILITY MANAGERS WILL REPORT COMPLIANCE WITH THIS MESSAGE TO THE LOGISTICAL POINT OF CONTACT IN PARAGRAPH 16B NLT 14 FEBRUARY 2001. REPORT THE QUANTITY INSPECTED BY CONDITION CODE AND THE RESULTING CONDITION CODE. REPORT BY E-MAIL OR DATAFAX AND PROVIDE LOCAL POINT OF CONTACT. E. THE FOLLOWING FORMS ARE APPLICABLE AND ARE TO BE COMPLETED IAW DA PAM 738-751, 15 MAR 99 - NOTE ULLS-A USERS WILL USE APPLICABLE "E" FORMS. (1) DA FORM 2408-5-1, EQUIPMENT MODIFICATION RECORD (FWD/AFT ROTORHEAD). (2) DA FORM 2408-13, AIRCRAFT STATUS INFORMATION RECORD. (3) DA FORM 2408-13-1, AIRCRAFT INSPECTION AND MAINTENANCE RECORD. (4) DA FORM 2408-15, HISTORICAL RECORD FOR AIRCRAFT. (5) DD FORM 1575/DD FORM 1575-1, SUSPENDED TAG/LABEL - MATERIEL (COLOR BROWN). (ANNOTATE REMARKS BLOCK WITH 'SUSPENDED IAW CH-47-01-02 (TB 1-1520-240-20-136)). 15. WEIGHT AND BALANCE - N/A. 16. POINTS OF CONTACT - A. TECHNICAL POINTS OF CONTACT ARE: (1) DENNIS GAINEY, AMSAM-RD-AE-I-P-C, DSN 897-3361 OR (256) 313-3361, DATAFAX IS 256-313-4348. E-MAIL IS "DENNIS.GANEY@REDSTONE.ARMY.MIL". (2) MR. STEVEN RIEBELING, AMSAM-RD-AE-I-P-C, DSN 897- 3338 OR (256) 313-3338, DATAFAX IS 256-313-4348. E-MAIL IS "STEVEN.RIEBELING@REDSTONE.ARMY.MIL". B. LOGISTICAL POINT OF CONTACT IS BILL OLSON , SFAE-AV-CH- L, DSN 897-3379 OR (256) 313-3379, DATAFAX IS 256-313-4348. E- MAIL IS "WILLIAM.OLSON@PEOAVN.REDSTONE.ARMY.MIL". C. WHOLESALE MATERIAL POINT OF CONTACT (SPARES) IS N/A D. FORMS AND RECORDS POINT OF CONTACT IS MS. ANN WALDECK, AMSAM-MMC-RE-FF DSN 746-5564 OR (256) 876-5564, DATAFAX IS DSN 746-4904. E-MAIL IS "ANN.WALDECK@REDSTONE.ARMY.MIL". E. SAFETY POINTS OF CONTACT ARE - (1) PRIMARY - MR. FRANK ROSEBERY(SAIC), AMSAM-SF-A, DSN 788-8631 OR (256) 842-9631, DATAFAX IS DSN 897-2111 OR (256) 313- 2111. E-MAIL IS "FRANK.ROSEBERY@REDSTONE.ARMY.MIL". (2) ALTERNATE - MR. RUSSELL PEUSCH, AMSAM-SF-A, DSN 788-8632 OR (256) 842-8632, DATAFAX IS DSN 897-2111 OR (256) 313- 2111. E-MAIL IS "RUSSELL.PEUSCH@REDSTONE.ARMY.MIL". F. FOREIGN MILITARY SALES RECIPIENTS REQUIRING CLARIFICATION OF ACTION ADVISED BY THIS MESSAGE SHOULD CONTACT: CW5 JOSEPH L. WITTSTROM, SECURITY ASSISTANCE MANAGEMENT, AMSAM- SA, DSN 897-0410 OR (256) 313-0410. EMAIL IS "WITTSTROMJL@REDSTONE.ARMY.MIL" OR MR. RONNIE W. SAMMONS, AMSAM- SA-CS-NF, DSN 897-0408 OR (256) 313-0408. DATAFAX IS DSN 897- 0411 OR (256) 313-0411. EMAIL IS "SAMMONSRW@REDSTONE.ARMY.MIL". G. AFTER HOURS CONTACT THE AMCOM COMMAND OPERATIONS CENTER (COC) DSN 897-2066/7 OR (256) 313-2066/7. HUNTSVILLE, AL IS GMT MINUS 6 HRS. |